I have a small port 4AGE which for the entirety I've had it refuses to idle under 2000 rpm.
When it was first put into a car it had a vacuum leak around the first piston's port (tested by spraying water there and it came down to the correct speed). The first thing I did was to replace the bottom injector seals with brand new ones from Toyota. This did nothing to help. So after that I actually ended up pulling the engine out and reshelling my car into a better shell. Meanwhile I had got a genuine RWD manifold and a small-to-big port adapter. So I decided to put that onto the motor instead of the old cut'n'shut manifold I had before.
This time when I assembled it all, I replaced every single gasket on the intake side with new genuine items. Got it all together, same problem, except this time I couldn't find an air leak. So I decided to pull it all off and silicone the manifold and adapter plate to the motor (because the design of the adapter plate meant that perhaps the air leak was underneath the manifold where I couldn't spray with water). Same problem, changed nothing.
At this stage I was getting pretty infuriated. So anyway, decided to go back to the cut'n'shut manifold, except this time I had it machined perfectly flat and bought another genuine gasket. I also removed every last trace of silicone from the head. Same problem!
So once again I try more things, I went and put special sealant on all the paper gaskets (3 of them) and siliconed the vacuum pot which the map and fuel pressure reg connect to too. Same problem.
So I'm officially stumped.
These are things which have been changed:
- All gaskets and seals (including the one in the vacuum distribution block on the underside of the throttle body)
- Vacuum distribution block (had another spare)
- Entire manifold
- All vacuum lines except brake booster hose
I have also put my finger over the brake booster hose, changed nothing.
Water lines are run to the throttle body as they should be.
Have also tried removing and blocking off all lines to unnecessary vacuum devices (charcoal canister, power steering pump etc) to no avail.
I'm about to pull the engine out and take it to the tip, so any last ideas I'll give it another shot.